Senior Process Engineer - Licensed PE
Houston, TX
Full Time
Experienced

Position Overview:
We are seeking a highly skilled and motivated Senior Process Engineer - Licensed PE to join our dynamic team at thyssenkrupp nucera USA. This candidate will be responsible for designing, developing, and optimizing processes related to green hydrogen and chlor-alkali production. This role offers the opportunity to work on cutting-edge projects and contribute to the advancement of sustainable energy solutions.
Key Responsibilities:
- The Senior Process Engineer provides advanced subject matter expertise within the process engineering team, focusing on electrolysis systems for green hydrogen (AWE), chlor-alkali, and HCl electrolysis.
- Leads the production of deliverables to fulfill project needs, either individually or as part of a team, depending on project size and scope.
- Oversees the creation of process deliverables, including Basis of Design, Flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), heat and mass balances, material selection diagrams, equipment lists, consumer lists, process control strategies, utility consumption lists, process data for equipment, fluid lists, line lists, and operation manuals.
- Coordinates and supports design activities between disciplines to ensure a comprehensive and integrated design package.
- Acts as the primary technical contact for client, design team, third-party, and vendor communication related to Process Design.
- Leads and participates in model, design, maintenance, and operability reviews.
- Ensures strict compliance with specifications and codes for North American installations.
- Reviews and provides expert comments on vendor packages developed by third-party suppliers.
- Manages third-party supplier interfaces as required, including checking drawings, specifications, and calculations, and providing technical input into vendor review and selection processes.
- Provides site support for commissioning and start-up activities.
Required Skills/Abilities:
- Experience with process simulation tools (Aspen Plus, HYSYS, or similar) and object-based engineering tools like COMOS & AutoCAD design tools
- Ability to work in a cross-functional team and communicate complex technical concepts effectively.
- Familiarity with process safety management (PSM), HAZOP, and risk assessment.
- Strong knowledge of thermodynamics, fluid dynamics, heat transfer, and mass transfer.
- Comprehensive knowledge of chemical processes, specifically electrolysis technology, including static equipment and piping systems
- Proficiency in using Microsoft Office software.
- Ability to travel as required (10-20%)
- Proficient in communicating within the project team and working with team members across all disciplines to produce a comprehensive engineering package.
- Self-starter with the ability to complete project deliverables with minimal supervision.
Qualifications/Education:
- Must be a licensed PE (Professional Engineer)
- Bachelors or Master’s degree in Chemical Engineering, Mechanical Engineering, or a related field
- 8-10+ years of experience in process engineering within electrolysis, chemical, or energy industries
Physical Requirements:
- Prolonged periods of sitting at a desk and working on a computer.
- Must be able to lift 15 pounds at times.
- Must be able to visit plant sites on special occasions
Your Benefits:
- Flat hierarchies and short decision-making routes
- International work environment in interdisciplinary and multinational teams
- Very good development opportunities either in a specialist or in a management function
- Flexible working time models (Home Office and flexible working hours)
- Medical & Dental Insurance
- Vision Coverage
- Life Insurance - Company Paid
- STD/LTD - Company Paid
- Paid Time Off (25 days)
- 401(k) Plan
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