Principal Process Engineer - Licensed PE
Houston, TX
Full Time
Experienced

Position Overview:
We are seeking a highly skilled and motivated Principal Process Engineer to join our dynamic team at thyssenkrupp nucera USA. This role requires a Professional Engineer (PE) license and expertise in chemical process engineering. This candidate will be responsible for designing, developing, and optimizing processes related to green hydrogen and chlor-alkali production while ensuring compliance with regulatory and industry standards. This role offers the opportunity to work on cutting-edge projects and contribute to the advancement of sustainable energy solutions.
Key Responsibilities:
- Provide subject matter expertise within the process engineering team, focusing on alkaline water electrolysis (AWE) systems for green hydrogen, chlor-alkali, and hydrogen chloride/hydrochloric acid (HCI) electrolysis.
- Support & review the production of deliverables to fulfill project needs, working individually or as part of a team depending on project size and scope.
- Develops the process deliverables, including Basis of Design, process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), heat and mass balances, material selection diagrams, equipment lists, consumer lists, process control strategies, utility consumption lists, process data for equipment, fluid lists, line lists, and operation manuals.
- Review and certify engineering documents, drawings, and designs (including PFDs, P&IDs, specifications, and reports) to ensure compliance with all applicable codes, standards, and regulatory requirements as a Licensed Professional Engineer.
- Ensure process engineering deliverables meet project requirements, safety regulations, and industry standards.
- Coordinates and supports design activities between disciplines to ensure a comprehensive and integrated design package.
- Acts as the technical contact for client, design team, third-party, and vendor communication related to Process Design.
- Participates in model, design, maintenance, and operability reviews.
- Ensures strict compliance with specifications and codes for North American installations.
- Reviews and provides expert comments on vendor packages developed by third-party suppliers.
- Manages third-party supplier interfaces as required, including checking drawings, specifications, and calculations, and providing technical input into vendor review and selection processes.
- Provides site support for commissioning and start-up activities.
Required Skills/Abilities:
- Experience with process simulation tools (Aspen Plus, HYSYS, or similar) and object-based engineering tools like COMOS & AutoCAD design tools.
- Ability to work in a cross-functional team and communicate complex technical concepts effectively.
- Familiarity with process safety management (PSM), HAZOP, and risk assessment.
- Knowledge of thermodynamics, fluid dynamics, heat transfer, and mass transfer.
- Comprehensive knowledge of chemical processes including static equipment and piping systems (preferred: electrolysis technology)
- Proficiency in using Microsoft Office software.
- Ability to travel as required (10-20%)
- Proficient in communicating within the project team and working with team members across all disciplines to produce a comprehensive engineering package.
- Self-starter with the ability to complete project deliverables with minimal supervision.
- Professional Licensure: Must hold a valid Professional Engineer (PE) license in Texas.
- Education: Bachelor’s in Chemical Engineering, Mechanical Engineering, or a closely related discipline.
- Experience: Minimum of 8 years in process engineering within electrolysis, chemical, or energy industries.
- Licensure Mobility: Completion of NCEES Record to support multi-state PE license transfers.
- Professional Licensure: Licensure in Louisiana and Arizona.
- Education: Master’s degree in Chemical Engineering, Mechanical Engineering, or a closely related discipline.
- Model Law Engineer (MLE): Designation is preferred.
Physical Requirements:
- Prolonged periods of sitting at a desk and working on a computer.
- Must be able to lift 15 pounds at times.
- Must be able to visit plant sites on special occasions
Your Benefits:
- Paid Time Off (25 days)
- Medical & Dental Insurance
- Vision Insurance
- Life Insurance - Company Paid
- STD/LTD - Company Paid
- 401(k) Plan
- 4 days in office, 1 WFH
- International work environment in interdisciplinary and multinational teams
- Career development opportunities, for both technical expertise or in a management function
- Flat hierarchies and short decision-making routes
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